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N144GP Lancair Super ES
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Date:  2-14-2010
Number of Hours:  1.75
Manual Reference:  
Brief Description:  cut and rivet in Hartwell hinge for oil door

This seemed like it would be difficult and risky. Hate to miscut here and have to fab a new door. Worked out amazing well. I don't think the measurements for the hinge cut out in the manual are correct. I measured and marked from actual hinge. All good.
#39 drill, 3/32 rivets, 100 degree countersink.
Hartwell 5000-2 hinge.. nice piece of hardware. Some of the RV guys put two of these on.. I don't think that is needed with the flange and hinge. It is very solid.
Need to micro the door edges, I think.
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marked cuts for hinge opening

marked cuts for hinge opening

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hinge riveted in

hinge riveted in

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underside; had to grind out for squeezer clearance!

underside; had to grind out for squeezer clearance!

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