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N144GP Lancair Super ES
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Date:  9-4-2011
Number of Hours:  13.50
Manual Reference:  
Brief Description:  add'l pics

helper hours....3 extra people for 4.5 hours. Four was a good number.....could probably squeak by with three but there is a lot going on and many things to watch.

Right side....had to do a little grinding of the micro/BID fillet on the top underside of the wing fairing where it meets the forward spar cap

Left side......two issues. First was the top inside edge of the spar had a slight lip on it.... maybe 1/16" but enough to prevent spars from nesting. Marked with a sharpie then took the DA sander to it with 80 grit. Made quick nice work of it. Also rounded the end just a bit.

Second issue.... while I was sanding the lip off, Chris noticed some marks/scratches on the aft side of the left spar from our insertion attempt. Turns out the factory installed machine screw in the spar attach plate was sitting a bit proud....prob. 1/32". Took a grinder and a sander to the edge of the machine screw head and got it smoothed down
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grinding RS fillet and edge of fwd spar cap

grinding RS fillet and edge of fwd spar cap

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sanding lip on LS inside spar surface

sanding lip on LS inside spar surface

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