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N144GP Lancair Super ES
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Date:  7-6-2009
Number of Hours:  1.50
Manual Reference:  
Brief Description:  fabricated battery box hardpoints & shims

Got tired of bodywork, so I worked on the battery box mounting. (and everything was still curing)

Drilled and de-cored 8 1.25" circles; added thick flox to holes; cut shims from scrap and bonded on top of hardpoints as they set up. Cut part of FS185 top angle off to allow for removal of battery box cover. Still seems plenty stiff. Will add 2 BID to top of FS185 to tie to fuselage sides for extra rigidity.

Actually only 6 1.25" holes de-cored as the two bottom, inboard holes goes through the flange for the elev. bellcrank and really do not need to be hard-pointed.

Will drill for AN3A bolts after cure.
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1.25

1.25"holes drilled through 1 side of pre-preg

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close up

close up

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flox in and shims bonded to FS 185

flox in and shims bonded to FS 185

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