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John (Jack) Clark's Web Site
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Date:  12-7-2008
Number of Hours:  4.00
Manual Reference:  
Brief Description:  Fabricated Avionics Door in F-866 bulkhead

Fabricated Avionics Door in F-866 bulkhead by drawing the shape on the F-866, drilling the corners of the area to be cut out with a 3/4" Unibit, then cutting the opening using a dremels with a fiber reinforced cutting disc. The edges were filed, sanded with a drum sander, then followed by a small, fine scotchbrite wheel.

A door was fabricated out of 0.032" 6061 T-6 aluminum sheet. A scrap hange was measured and cut to length. A hinge spacer was cut from the aluminum sheet.
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F-866 marked and drilled

F-866 marked and drilled

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F-866 opening finished

F-866 opening finished

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Marking sheet for doubler

Marking sheet for doubler

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