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Eddie's Zodiac XL Project
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Date:  4-2-2007
Number of Hours:  1.50
Manual Reference:  
Brief Description:  Drilled holes for exhaust pipe in muffer

This was by far the most difficult installation I have had to do so far, I gestimated the position of the exhaust stub in relation to the firewall and the cowl and marked some reference lines on the muffler. I then marked the diameter of the exhaust pipe on the rear of the of the muffler (looking forward from the fuselage) and drilled a series of holes so that I could break out the circular disk, I then filed it to shape while test fitting the exhaust stub. Once to size I pushed it through and tapped it against the other side of the muffler to make some small indents as a reference to where it should exit, I then drilled a pilot hole and positioned the exhaust pipe, marked it through the hole and then marked a final reference. It worked out quite good, but the proof will be in the fitting, I may need to get the exhaust bent slightly to decrease the angle it exits the cowl at.
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Front of exhaust pipe stub just poking through

Front of exhaust pipe stub just poking through

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The angle is good, fingers crossed it exits at a good angle too

The angle is good, fingers crossed it exits at a good angle too

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