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Wendells RV-6A
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Date:  7-10-2015
Number of Hours:  2.00
Manual Reference:  More Finish Work
Brief Description:  Crack Work 3

Well, it was truth time. The crack seemed chemically welded just fine. Time to countersink the hole that was repaired and also enlarge it to 5/32 then 3/16. I was nervous. Slow speed. Steady pressure. Bingo. The hole was countersunk just like any of the others. Wow. Then I nervously exanded the hole from #30 to 5/32. Perfect. Then enlarged it to 3/16. You couldn't tell it was cracked. The Weldon 3 softened and then chemically welded the crack together with no evidence. So there I sit with nothing more to do with the crack except smooth the surface line on each side. More on that later. Oh. and I have to inject Weldon 16 in the #48 stop hole I drilled. More on that too.
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Cracked hole fixed, drillled and countersunk.

Cracked hole fixed, drillled and countersunk.

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Double checking that its ok.  It is.

Double checking that its ok. It is.

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