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Wendells RV-6A
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Date:  6-23-2015
Number of Hours:  3.00
Manual Reference:  Roll Bar Brace
Brief Description:  Fit all the parts together

I am using the RV7/RV9 service bulletin method to attach the roll bar brace to the F606 bulkhead. I modified it a little by also adding an 063 doubler under the brace. It took AN426AD4-8s to rivet the 032 spacer to the 125 angle to the 032 roll bar brace to the 063 doubler. It will take AN426AD4-10s to rivet through the top skin, top skin doubler, F606 flange, and all the previous mentioned parts. Vans service bulletin does not require a doubler underneath the roll bar brace if you use 16 AD4 rivets overall. That's the additional part I added. The service bulletin has one scenario where if you use 4 10/32 screws in place of the forward 8 rivets, you add a narrow doubler for the screws. Lets just say its very strong now. RV6 plans call for three attach rivets through the .125 angle into the vertical F606 bulkhead. I will add a 4th after I take off the top skin to allow bucking in one real tight area on that 4th hole. You can see 3 holes in the angle now.
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The 032 spacer on top of the angle lowers the rollbar brace, letting window fit under topskin.

The 032 spacer on top of the angle lowers the rollbar brace, letting window fit under topskin.

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View from the rear

View from the rear

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Doubler under the roll bar brace.

Doubler under the roll bar brace.

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