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Date:  2-7-2009
Number of Hours:  0.00
Manual Reference:  
Brief Description:  F-704 BH - Drill cover support rib and stiffener.

On each side of the spar center section are 2 types of "Cover support ribs". 4 in all. The cockpit floor will screw to them with #8 screws. The forward side has a pre bent Z bracket that is pre drilled. The rearward side has a AA (aluminum angle) stock that needs to be cut from 1 of 2, 6' stock. I deviated from the plans and drilled both of these parts at the same time.

As in image 1 I started with the aluminum angle. Put a vertical line on it. Line this line up to the holes in the spar, clamp it and drilled all 5 holes. Remove the aluminum angle, debur, re-cleco in place.. Then cleco the predrilled z bracket on the rearward side., clamp, remove 1 cleco, drill to #19 to support a #8 screw. Re-cleco with a #8 cleco. Remove opposite cleco and drill again with #19 bit. Done. all holes have perfect alaignment.
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AA   stock clamped and drilled.

AA stock clamped and drilled.

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Opposite side clecoed, one hole drilled to #19.

Opposite side clecoed, one hole drilled to #19.

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Drill other side, unclamp, done.

Drill other side, unclamp, done.

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