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KENNETH T.'S WEB SITE
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Date:  8-4-2012
Number of Hours:  6.00
Manual Reference:  Van's
Brief Description:  Cut air hole into the oil cooler baffle/doubler.

Today I cut the air hole into the baffle and doubler. I used a saber saw to cut and files to deburr the cuts. I also match drilled the doubler with all the holes in the baffle. Trying to decide which were flush rivets and which were not was very confusing. I finally realized that all the rivets touching the cylinder would have to be flush against the cylinder. I added many more holes for -3 flush rivets to add strength between the baffle and doubler. There were more than a 100 holes drilled by the time I finished.
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Air hole cut into the baffle and doubler.

Air hole cut into the baffle and doubler.

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Side #4 baffle attaches to the rear baffle and doubler.

Side #4 baffle attaches to the rear baffle and doubler.

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The side that attaches to the rear aft baffle.

The side that attaches to the rear aft baffle.

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