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Date:  2-18-2013
Number of Hours:  3.50
Manual Reference:  Vans
Brief Description:  Removed enclosure for more needed work.

Today I unclecoed the rudder bottom enclosure for some more holes and patching.

1. I marked two more holes to be match drilled at the enclosure forward end to keep the fiberglass skin edges at the rudder arm notches from touching the V-stab skin and hanging during full rudder movement. These areas were not shown on Vans drawing as having a rivet, but I thought they were needed.

2. I enlarged the moon shaped cut at the enclosure forward end to enable easier access with a wrench while inserting and installing the bottom rudder bolt, washer, and nylock nut.

3. I countersunk all enclosure rivet holes using the hand deburring tool.

4. I patched the previous enclosure forward hole by epoxing some fiberglass cloth and using flox to fill the hole. After letting this cure for a day or two, I'll sand it smooth.
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Patched the hole at the enclosure forward end. (Enclosure taped to a sawhorse brace.)

Patched the hole at the enclosure forward end. (Enclosure taped to a sawhorse brace.)

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