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Date:  6-19-2016
Number of Hours:  10.00
Manual Reference:  No ref
Brief Description:  Wheel Pants from molds

Some time ago I bought a set of wheel pants for 5" tires for my flying plane. Michael, a VE builder, kindly made a set of molds from these. We then made a nice set of pants that were lighter than the original. I never put them on my plane and sold them off pretty cheaply, given all the work, to a fellow LE owner who needed a set.

I want lightweight yet very strong pants. I'm doing a three ply layup

1 Ply S Glass 288gsm 4HS
1 Ply Innegra 146gsm 4 Shaft Satin weave
1 Ply S Glass 288gsm 4HS

So the Innegra is in the middle captured by the S glass. Innegra is a bit like kevlar except you can cut it easily. It is very strong and extemely tear resistant which showed in a test piece I did. I could not break it apart. The S glass failed with extreme bending but the middle section could not be failed without cutting.

So far as you see in pic 3 I have the 4 parts for one pant. I have to clean up the molds and make the second set. Weight so far is 2lbs 2ozs for the pieces, untrimed.
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5

5" wheel pant molds

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Note the weave

Note the weave

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Four halves out of the molds

Four halves out of the molds

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