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Date:  6-7-2015
Number of Hours:  0.00
Manual Reference:  19-18
Brief Description:  Wing Bolt 5/8 Drill bit

The 5/8 th drill bit I have for the wing bolt holes is a bit of a saga. I couldn't find anything in Australia even close to what was needed and ended up importing a couple of bits from the USA. When they ariived they were pull bits ...not pushers as I needed. Long story short I had the plans spot face drill shaft modifed. The last 20 mm or so was turned down, the bit inserted and then a sleeve was loctited on so I had a 1/4" pilot again. The pic 1 image explains it somewhat.

I have to use a screwdriver setting on my drill and set it backwards too for drilling. As it turns out the bit is slightly oversized above 5/8" so after a lot of trouble I may have to get new insets made as the ones I have might be too sloopy in the holes. I need to drill them out first to find out as a little flox is a good thing and a press fit is not called out for in the plans. That said ...sloppy is not good either!

First up I have to drill those 6 holes and you can see in pic 3 its lined up and good to go.

That said... as a preview to the next log entry I have drilled one hole so far and it took forever. I hope I can get the other 5 in one day! A report will follow.
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Modified Drill bit

Modified Drill bit

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The bit close up....just testing.

The bit close up....just testing.

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5/8 bit in place inside the spar box

5/8 bit in place inside the spar box

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