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Date:  5-11-2013
Number of Hours:  10.00
Manual Reference:  9-2
Brief Description:  Main Gear End Washers

After trimming up the main gear tabs next is to flox on AN970 wide area washers on the ends to help prevent the gear from slipping along the shaft when in service.

After preparing the area and floxing on the washers, just two at a time so they don't fall off... I tried the BID on top but found it impossible to get the air out as the washer to tab step was a bit steep. BID needs curves to laydown. Rather than radius the washers I added some micro as in Pic 2. After it had cured making a smooth ramp was easy.

Two plys of BID on top which I made the length of the tab. They may act as an extra couple of plys of reinforcement for the gear as well not just holders for the washers. Its a theory.
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Washer and trimmed TAB

Washer and trimmed TAB

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Tab with micro

Tab with micro

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2 plys of BID

2 plys of BID

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