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Date:  6-10-2012
Number of Hours:  10.00
Manual Reference:  5-3
Brief Description:  Layout Gear mounts and drill

Layout the main Gear assembly and drill 16 holes.

I spent a lot of time laying out where these brackets were going to sit. They need to be in the same place on both sides. I double checked by having the sides together and going over all the measurements on each side several times. Then used 5 minute epoxy to glue the parts in the correct place. The holes were used as a guide along with an egg cup drill bush holder to keep the drill straight.

The next day I dremelled out the reverse side down to the timber longerons to allow room for securing the bolts with a socket. These are later filled with foam and micro.
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Getting things right

Getting things right

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After drilling, reverse side

After drilling, reverse side

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Expanded holes for a socket

Expanded holes for a socket

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