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Toms RV9-A project
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Date: 7-20-2012
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Number of Hours: 0.00
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Manual Reference: 8-20
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Brief Description: Installing the Front Deck (Tip-Up)
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Make the F-7103B-L&R and the F-7103C-L&R Attach Angles that go on the back of the F-7103 Instrument Panel.
See View B-B, DWG 24. Leave the angles clecoed to the panel.
Make the F-71 09 Plate, the F-71 08B Angle, F-7108C and F-721 D Attach Angle.
Drill and rivet the F-7109 plate and F-7108B angle to the F-7108A Center Forward Fuselage Rib.
Drill the F-746 engine control bracket to the F-7105A subpanel, but leave it clecoed for now... you may want to vary
the spacing between the clamps holding the engine control cables, and it is much easier to install these nutplates
out on the bench. See Note 1, DWG 24.
Twist the F-7105A subpanel and fit the F-7108 rib through the center of it. .. the guy who designed it swears it is
possible. Cleco the rib to the firewall.
Cleco the F-7107-L&R Ribs to the firewall and F-7105. Add the F-7105B Outboard Subpanels and the instrument
panel, so the entire structure between the panel and firewall is clecoed in place.
Fit and drill the F-7106 Forward Top Skin to the forward fuselage. Also fit the F-721A Forward Canopy Decks to the
longerons. These will require some gently hand twisting to fit well. Cleco them to the subpanels and align them
with the longerons. The aft ends must be filed to fit the F-721 B canopy decks. When the F-721A is removed for deburring,
bend the flange on the leading edge of the F-721 B inboard to rest against the inside of the F-721A. Drill
these components together.
Fit and drill the F-721C and F-721D attach angles to the panel and the F-721A deck. Rivet the nutplates to the
angles and then remove the panel and install the angles to the deck.
Fit and drill the F-793-L&R Vent Brackets to the fuselage, and, if you have them, fit the SV-2 Adapter and SV-5
Ventilator to the panel.
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