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Date:  12-14-2008
Number of Hours:  0.00
Manual Reference:  
Brief Description:  Flap - Drill rib/spar doublers.

This step took some contemplation. The instructions are brief and I didn't likethe order they said to do this. It just seemed like their procedure would result in mis-alaignment.

The images show the order in witch I drilled.
Image 1 - Cleco (through existing tooling hole) and clamp both doublers in place..
Image 2 - Match drill rib through rib doubler. Remove and debur. This is really important because a larhe amount of material builds up inbetween the rib doubler and rib. You will have alaignment problems later if not removed.
Image 3 - Match Drill bottom 3 spar holes through spar doubler. There is a very important step to do here before you drill. Prior to drilling remove the spar doubler and assure the 3 rib flange holes still are aligned with the 3 spar holes. If you don't check this alignment, you will drill the new spar holes in the wrong place.
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Cleco

Cleco

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Drill rib through rib doubler.

Drill rib through rib doubler.

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Drill spar through spar doubler.

Drill spar through spar doubler.

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