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Date:  5-6-2012
Number of Hours:  0.00
Manual Reference:  
Brief Description:  Fab F-768D, Seal Supprt Angle, Part 2

So, what is the best way to notch this thin .025” aluminum. First of all I left the angle 1/4" long at each end and will trim it later after its fitted. As you can see I clamped a piece of wood to the drill press table that I them clamped the aluminum to. The wood is precisely positioned such that the aluminum is in perfect position to drill. All I had to do is position the aluminum laterally. The clamped wood assured a good position in the other axes. I cut the corner off the clamped wood piece so that the aluminum fit tight against it. Used a 1/4” diameter drill.
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1/4 holes for notch.

1/4 holes for notch.

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Clamped in position for 1/4

Clamped in position for 1/4" hole.

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