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Date:  6-9-2009
Number of Hours:  1.50
Manual Reference:  
Brief Description:  Fabricate New Aluminum Oil Filler Access Door

Rather than trying to reinforce the fiberglass oil filler door I decided to make a new one out of 0.050 aluminum sheet, which is much stiffer than the fiberglass. I made the slight bend by pushing the plate around one of my basement support poles. The hardest part was making the rough cutouts for the two latches and then filing them to fit the latches.
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New aluminum oil filler door fabricated from 0.050 sheet

New aluminum oil filler door fabricated from 0.050 sheet

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New aluminum oil filler door fabricated from 0.050 sheet

New aluminum oil filler door fabricated from 0.050 sheet

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Latches fit nicely into the cutout's

Latches fit nicely into the cutout's

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