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KENNETH T.'S WEB SITE
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Date:  10-4-2012
Number of Hours:  4.00
Manual Reference:  Van's
Brief Description:  Cut the baffle holes for the ignition wire seals.

I thought cutting the holes for the ignition wires into the baffles would be difficult, but it was easier than I thought. First I covered the engine with a towel and taped it to the baffles to keep all the chips out. I had to use my 1/4" air palm drill to have the room to get the drill into position. All my cordless battery drills were too big. I first made a hole template with a scrap piece of aluminum and then pilot drilled four !/8" holes. I then drill out the two middle holes to 1/4" so that I could use the unibit. The unibit made two partial holes that I dressed into the ellispe with my Dremel. Finally I used my 90 degree air drill and drilled the two seal clamping holes to #12.

I deblurred the holes and called it quits for the day. Like I said it was easier after I figured it out and had all the tools, whew!
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Seal installed on the right side.

Seal installed on the right side.

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Wire loom bracket made.  Hole drilled.

Wire loom bracket made. Hole drilled.

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Wire loom bracket looking inboard on left side.

Wire loom bracket looking inboard on left side.

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