Today I started the RH aileron. Off and on, I got in 3 hours. I started by fabricating the aileron skin stiffeners. In picture # 2, I am drilling the bottom skin stiffeners to the skin and table. Not shown, but while I was drilling these, I had lead weights in between each stiffener near the trailing edge to be CERTAIN that the skin was laying perfectly flat. After all stiffeners were cleaned up and deburred, I deburred the holes in the skin. I then fabricated the A-408 spar reinforcement plates, and drilled them to the spar ends. I finished the day by deburring the A-408's, spar, and all aileron bellcrank parts from yesterday. Next I'll have to scuff everything and prepare for primer.
Fabricated the 16 skin stiffeners for the aileron skin
Drilling botton stifferners to skin, top stiffeners are already done
