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Date:  8-5-2015
Number of Hours:  6.00
Manual Reference:  20-4
Brief Description:  Outside winglet layup Prep

The foam block A has to be level in the middle and just slightly rounded at the edges. Easy enough except you get a really weird and interesting shape. I don't mind, its just not in the plans about this little bit of art work.

The UNI plys are a set length and width and I spent a LOT of time laying these out so it made sense over the winglet. The previous inner layup under Block A is structural so it follows that the outside layer would cover this area of 12". You end up with an interesting ply pattern need to keep everything straight. I used bits of cotton as you see in pic 1 to lay it out and even made foil pieces and checked that they would sit correctly over the bend.

After marking out the winglet I worked out the two BID plys and decided to do the UNI on foil. Then I cut all the glass, more foil and plastic and was ready to go.

I split this log into two entries but I did it all on the one huge day...I was crazy tired at the end.
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Shaping and checking

Shaping and checking

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Strange lines

Strange lines

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We are in the pattern

We are in the pattern

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