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Sonnys CH650
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Date:  11-28-2011
Number of Hours:  1.30
Manual Reference:  Dwg 6T3
Brief Description:  Rudder Clearance Cutout

Used step drill to create four openings about 1" from cut out profile lines in each corner of the rudder cutout zone. Made connecting cuts with snips to create a large cutout on each side. Step drilled the front corners to 7/16" and larger aft holes which were connected with Olfa scribes. The resulting tabs were easily bent off. Used hack saw, files, 1/2" sanding spindle and debur tool to finalize the cut out.

Note: I could not find the instructions for this cut out procedure on any page of section 6T3 in the Assembly Guide.
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Cutout and Tools

Cutout and Tools

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Roughing Out

Roughing Out

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7/16

7/16" Corners

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