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Sonnys CH650
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Date:  10-16-2011
Number of Hours:  4.00
Manual Reference:  6T2B pp. 1-4
Brief Description:  Drill Hinge to Rear Flange

Hinge rivet hole line was drawn 8mm from trailing skin edge. Layed out hinge line rivet hole spacing using 40mm pitch - common with front spar. Drilled pilot holes through skin, hinge and spar flange starting at center then working outward. Used my small scale as a spacer between the trailing edge and tipped-up hinge half which resulted in the trailing skin edge being co-linear with the hinge knuckle clearance slots.

Cut spacers (appox 18x169mm) from 0.040" to place between the ends of the hinge and the end ribs to prevent the skin from pulling down - from hinge height to spar height - along this length.

Final drilled all holes and deburred.
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Hinge Drilled

Hinge Drilled

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Spacing Skin to Hinge

Spacing Skin to Hinge

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Spacer

Spacer

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