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Steves S-20 Build Site.
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Date:  7-11-2015
Number of Hours:  8.00
Manual Reference:  
Brief Description:  Root Skins and Fuel Tanks.

Installed the fuel tank mounts. Riveted the root skin stiffeners in place and fit the skins to the wing. drilled the fill hole in the tanks.

Comments:

* There is no mention in the manual to dimple the holes on rib #2, but this needs to be done to match the root skin dimple pattern.

* I also had to drill and dimple a hole in the front top flange of each rib #1 and #2 to match the hole pattern of the skins.

* A few of the stems on the flush rivets left a sharp point that protruded above the rivet, so I touched each one with a die grinder/scotch brite wheel.

* If the ribs are installed before the tank mounts, use clekos only for ribs #1 and #2. These two ribs need to be moved out of the way to access the tank mount area.

* Access to the rear tank mount rivet is limited, and my 90 degree drill would not fit. I used a long 1/8" bit to drill this hole. I passed the bit through a piece of aluminum tubing so it would not rub on the interfering compression strut, and then curved the bit as much as I thought was reasonable to get the straightest hole possible.

* I had a couple of flush rivets that didn't pull tight. I fixed these by laying a length of steel bar on the bench, flipping the skins over and centering the offending rivet over the bar, and then tapping the back side of the rivet with a hammer. I think I will try the next set of rivets with a hand gun instead of my pneumatic gun to see if that eliminates any loose rivets.
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Drill jig in place.

Drill jig in place.

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Completed fill hole.

Completed fill hole.

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Root skins cleko'd in place.

Root skins cleko'd in place.

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