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Steve & Nancy Riffe
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Date:  3-5-2011
Number of Hours:  4.00
Manual Reference:  
Brief Description:  Inspection cover for stall warner access

Finally figured out the problem with the float senders. I do have the correct left and right sender. However, the quick builders in the Philippines riveted the nutplates for the sender on the right wing on the wrong side of the T-708 access plate. Will call Van’s next week for a replacement. So, I moved on to the inspection plate for access to the stall warner (which I’m not using). Match reamed the doubler to the skin. Dimpled the skin, dimpled the doubler , counter sunk the holes with a debur bit that secure the nutplates, and dimpled for the #6 screws. Scuffed, cleaned and shot primer on the doubler. I did not like the fit of the inspection cover that came with the kit. It had an 1/8” gap all around between the edges of the cover and the edges of the skin. I made a new cover from some .025 sheet that fits much better. Dimpled for screws and shot primer. While the primer was drying, I riveted the nutplates to the doubler with some little NAS rivets.
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Doubler, old and new access cover

Doubler, old and new access cover

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Doesn't show up real well, but plate looks a bit small

Doesn't show up real well, but plate looks a bit small

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Doubler ready to rivet to skin

Doubler ready to rivet to skin

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