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Brent s RV-8 Project N784DE
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Date:  1-26-2009
Number of Hours:  1.00
Manual Reference:  
Brief Description:  Elevator installation #2

Drilled the elevator weldments for the pivot bolt in the center of the horizontal stabilizer. It required making a bushing that would protect the bearing from the drill bit and thereby pilot hole the weldment in the precise location. Once the pilot hole was drilled I removed the elevator (the right one in this case), drill it out to 15/64" and then ream to 1/4". Then I put the left elevator onto the horizontal stabilizer temporarily and repeat the process. Again I should have done this when I built the empennage, but now it's done and I can move on.

Note: I made the bushing from aluminum fuel line that is supplied with the kit. I carefully cut a small piece (1") as not to deform the ends. I had to mill it down with the fiber 3M wheel to get it to slide into the bearing bolt hole. Then I used the largest drill bit that matched the I.D. of the bushing to drill the pilot hole.
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Note the bushing sticking out of the bearing bolt hole.

Note the bushing sticking out of the bearing bolt hole.

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Here you can see the pilot hole drilled - it's close to the torque tube but there's room for the bolt.

Here you can see the pilot hole drilled - it's close to the torque tube but there's room for the bolt.

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Drilling the pilot hole out to 15/64

Drilling the pilot hole out to 15/64" next was to ream it to 1/4"

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