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Date:  4-15-2003
Number of Hours:  1.00
Manual Reference:  
Brief Description:  Countersink Z-Brackets; Rivet Nutplates

I clamped the z-brackets to a piece of wood laying on the workbench and countersunk all of the holes for the nutplate rivets. I used the new, smaller-diameter countersink cage that I bought at Sun-n-Fun which worked out great on the narrow flanges of the z-brackets. Once all of the rivet holes were countersunk and everything else deburred, I used the hand- squeezer to rivet the nutplates to the z-brackets. I probably should have waited to rivet the nutplates on until after I had primed the z-brackets. No biggy, I will just have to prime with the nutplates in place. The bolts may be a little tighter going in if I get too much primer in the threads of the nutplates. The final thing I did to the z-brackets prior to priming them was pull out my dremel scriber and number them. I etched the web of each z-bracket with the appropriate number corresponding to the numbers I had written on the spar with the sharpie. I definitely do not want to get the z-brackets mixed up.
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Countersinking z-brackets for nutplates

Countersinking z-brackets for nutplates

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All nutplates riveted to z-brackets

All nutplates riveted to z-brackets

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