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Date:  3-27-2005
Number of Hours:  1.50
Manual Reference:  
Brief Description:  Drill Side Covers; Install Backrest Nutp

I finished up the flap motor housing today. The first thing that I did was match-drill the left side cover. The lower flanges of both covers needed to be notched around the seat hinges on the floors. I needed to do this since I had moved the hinges inboard slightly in order to prevent the canopy from hitting the seatbacks as other builders had experienced. I also had to notch the left side cover to fit around the upper flap motor mount bolt. Once the side covers were match drilled, I removed them both, along with the vertical backrest channel. I then deburred and edge prepped the backrest channel. I also dimpled and installed the nutplates on the flanges.
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Left side cover match-drilled to flap motor support channels

Left side cover match-drilled to flap motor support channels

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Backrest channel deburred and nutplates installed

Backrest channel deburred and nutplates installed

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