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Date:  4-20-2003
Number of Hours:  3.25
Manual Reference:  
Brief Description:  Countersink the Bottom Spar Flange

I spent today giving my countersink a workout. I was able to countersink all of the rivet holes along the bottom flange of the Front spar. The dimpled skins should fit nicely. I used my scrap piece of aluminum clecoed to the back of the flange as an extra guide for the countersink pilot bit. I also used my other "test" skin that has several different sized dimpled holes in it to make sure the countersinks were the correct depth.
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Countersinking the bottom of the spar using a guide for the pilot

Countersinking the bottom of the spar using a guide for the pilot

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Bottom of spar completely countersunk for the skins

Bottom of spar completely countersunk for the skins

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