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Date:  8-10-2023
Number of Hours:  6.00
Manual Reference:  Sec 12, DWG 45
Brief Description:  Lower Cowl Forward Filler Bracket

VAN’s instructions tell you to sculpture a glob of clay to fabricate a fiberglass fairing that attaches to the lower cowl and the nose gear fairing, similar to the main gear fairings. I’ve decided not to do that, so instead, I fabricated a filler plate with nutplates and a small aerodynamic “handle” to hold it in place while I attach it with special washer-head screws. I rounded the forward and aft portions of the bracket to fit into the cuts I made into the lower cowl to facilitate installing the cowl. After riveting, I primed and painted with white enamel paint.
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Parts Drilled for Nutplates

Parts Drilled for Nutplates

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Fore and Aft Brackets Clecoed

Fore and Aft Brackets Clecoed

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Forward Bracket Painted

Forward Bracket Painted

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