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Date:  7-10-2023
Number of Hours:  8.00
Manual Reference:  N/A
Brief Description:  Decorative RV-7A Cowling Hinge Pin Covers

Several months ago, I ordered a set of RV-7A Cowling Hinge Pin Covers from Aerosport Products to cover the piano-hinge pin ends that hold my upper and lower cowling in-place. The first picture is my original hole I cut into the cowling to insert the hinge pins. The 2nd picture shows the hole enlarged to fit the decorative covers. I used a step-drill to make the beginning hole, then used a Dremel rotary sanding tool to VERY CAREFULLY sand out the oval shape. Aerosport includes a template that is very useful because the thickness of the cowling varies around the front curvature. After I cut the holes, I fiberglassed 5 layers of 2”-wide cloth onto the back of the holes as supports for the pin covers (3rd picture). I will allow this to cure overnight.
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Original Hinge Pin Access Hole

Original Hinge Pin Access Hole

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Hole Enlarged to Fit Cover Plate

Hole Enlarged to Fit Cover Plate

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5 Layers of Fiberglass

5 Layers of Fiberglass

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