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TODD'S WEB SITE
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Date:  4-22-2011
Number of Hours:  1.00
Manual Reference:  Sec 28 - Fwd Fuse
Brief Description:  Fab'ing the control column mounts

Fab'd the control column mounts. Drilled the initial mount bolt hole and then moved on to cutting out a large notch in each mount. For the first one, I resorted to my fireewall pass-through technique of drilling a lot of holes along the trim line and then "connecting the dots" with the band saw. I went in this direction due to my band saw's inability to handle the thick material. Then the band saw blade broke which ended up being a blessing in disguise. I had a spare and quickly replaced the broken one. I started up the saw and it cut the aluminum like butter. The problem turned out to simply be a worn blade. Now that I had a capable band saw again, the drill method was 86'd and I made short work of cutting out the notches. Both mounts were then deburred and smoothed up.
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Drilling the #12 bolt hole

Drilling the #12 bolt hole

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Completed mounts

Completed mounts

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