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HB-YAK GS-2 Sportsman 2+2 kit
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Date:  8-21-2021
Number of Hours:  4.00
Manual Reference:  Step 145
Brief Description:  Fabricate and Install the Panel Braces

Step 145: Fabricate and Install the Panel Braces
Two braces made of aluminum angle stock run from the top of the panel to the
front of the cage to provide support to the upper edge of the panel. Cut these
braces from the remaining length of .063" X 1/2" X 1/2" angle stock; each brace
should be 18.5" long. Note: Verify the actual length requirement against your
Sportsman before cutting.
Each end of each brace must be prepared for mounting, as shown in Figure 161.
The figure shows the left-hand brace; be sure to make the right-hand one a mirror
image. First, cut away about 3/4" of the horizontal flange at the forward end.
Bevel the forward edge of the remaining horizontal flange to about 45°. Next,
mark and drill a #19
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Panel Braces installed

Panel Braces installed

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Panel Braces primed

Panel Braces primed

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