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Home of the Spodplane
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Date: 10-7-2017
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Number of Hours: 6.00
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Manual Reference: 14-04/05
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Brief Description: Wing CS Spar Cap troughs
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Redrew the cut lines for the outer bits of the upper spar cap outboard ends, so could cut as much as I could with the router, then did so, adding to the fearful foam dust mess.
Sanded to the templates at the BL indicated using a small sanding block. Joined up these levels with a long sanding block. I note with interest I exposed micro at each outboard corner, so I probably have this right.
Cut the 1" x 0.5" bevel on the leading edge with a jigsaw, (after trying some other options), and sanded smooth. For some reason the jigsaw really stirred up the foam dust in a way my other tools don't, and had to whack on a P2 mask.
Radiused all edges except the AFT face, want to install LWA4/5 and then match their profile.
Marked up positions of LWA4/5, rough cut with a jigsaw blade in a hobby knife holder and a 1/4" wood chisel.
Prepped LWA4/5.
Cleaned up sites with Dremel, and removed all of the installation brads I could find for the inner hard points. Installed LWA4/5 with flox, weighting with bricks.
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Routing out the spar cap troughs
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Sanding down to the template profiles
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Cutting the FWD bevels
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