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Bobs Ten
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Date:  3-4-2015
Number of Hours:  1.50
Manual Reference:  
Brief Description:  Install NACA Vent Controller

1600 - 1730

Fabricate controller mount bracket from 6061 063 x 1 x 1 angle.

Locate and drill 3 mount holes using #40 drill.

Locate and drill 2 controller mount holes using #40 drill.

Match drill controller from angle using #40 drill, final drill using #28 drill, cleco as drilled.

Match drill J stiffener to angle using #40 drill, cleco as drilled.

Remove all clecos.

Debur holes, smooth and radius edges of angle using bench sander and s/b wheel.

Locate and drill mounting holes for K1000-632 nut plates.

Machine c-sink nut plate mount holes for flush rivets.

Rivet nut plates to angle using p-squeezer.

Rivet angle to J stiffener using p-squeezer.

Temporarily mount controller to angle and verify fit.

Looking at the NACA controller, I decided that there was significant misalignment and binding through the full range of servo travel of the two linkages. I will replace the Z bend wires with ball links...
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