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Date:  10-11-2008
Number of Hours:  7.00
Manual Reference:  
Brief Description:  HS Front Spar

Started the horizontal stabilizer front spar assembly. Match drilled the holes for the spar channel and reinforcing angles. Tapered the ends of the reinforcing angles and bent them to 6 degrees per the plans. Trimmed the excess flange material off the 2 spar channels and drilled the relief holes. Polished all of those cuts up and bent the spar flanges to 6 degrees to match the reinforcing angles. Dimpled the 4 inboard holes on the spar flanges and tried to countersink the 4 holes in the reinforcement angles. Made one of the countersink holes too deep and ordered another reinforcement angle from Van's.
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match drilling the reinforcement angles and the front spar

match drilling the reinforcement angles and the front spar

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Drew the 6 degree angle on the table

Drew the 6 degree angle on the table

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Results after bending the reinforcement angles.

Results after bending the reinforcement angles.

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