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Traci and Tom's RV-7A
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Date:  10-30-2013
Number of Hours:  1.00
Manual Reference:  
Brief Description:  Rolling and finally riveting the rudder leading ed

Once the flanges are rolled enough, they need to be lined up and clecked in place. As all the other holes, they need to be match drilled with the #30 drill bits, so you need to swap to the larger clekos as you go along.
I curled the last 1/4 to 1/2 inch of the flange to try to get a tigher flat fit once the overlap was in place. Drill, deburr (just rub some Scotchbrite on the hard to access inside) for a smoth hoe - or as close as I could get inside the flange. I know if I didn't deburr and smooth the edges of the evelvator flange, I would have cut my fingers. Btu I did smooth them done enogh!
Next, I took out every other cleko and blind riveted the flanges together. The flanges fit pretty well, but still had a few "pooched" areas between rivets. Again, this is a part of the plane that won't be seen - unless the builder knows where to look!
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Rolled, yanked, and cleckoed in place.

Rolled, yanked, and cleckoed in place.

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Drilled and blind riveted.  Looks good other than a very few bulged areas

Drilled and blind riveted. Looks good other than a very few bulged areas

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When done, I had to admire my work. More airplane in my backyard- and looks like it!

When done, I had to admire my work. More airplane in my backyard- and looks like it!

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