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Sonnys CH650
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Date:  1-19-2012
Number of Hours:  2.90
Manual Reference:  6T3B
Brief Description:  Rivet Elevator Skin and Horns

Opened up top skin to brush-prime the rivet bodies from the bottom skin.
Riveted servo "L" doubler to top skin
Riveted horn doubler to Angle 6T3-7.
With top skin open inserted the doubler/angle subassembly through hole in lower skin then through top skin.
Riveted Angle to elevator web.
Riveted top and bottom horns to respective skins and horn doubler.
Riveted bent strip using three A5's and 2 stainless rivets.
Riveted "L" doublers to skins.
Riveted top skin to center section with A5's.
Had to modify two rivets by removing 1/8" of the aluminum body from the mandrel head end so that the mandel could be pulled clear from interfering with the opposing rivet before it started forming the blind side. The "full bodied" rivets I pulled initially had to be drilled out since the heads were not seated on the skin.
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Horns, Doubler, Bent Strip

Horns, Doubler, Bent Strip

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Skin to Ribs

Skin to Ribs

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"Special" A5 Rivet

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