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Sonnys CH650
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Date:  11-5-2011
Number of Hours:  3.60
Manual Reference:  6T3A pp 5-7
Brief Description:  Trailing Edge and Rear/Bottom Holes

Made initial trailing edge bend on the brake then flattened the radius down to 3mm (measured 6mm insided diameter at each end). Inserted center channel assembly and other 4 ribs over the pre-drilled rib lines then match drilled through web into fronts of each rib followed by drilling the bottoms. With elevator face down I placed a square against top front flange bend to establish the cut line to remove the excess material. Layed straight edge over marks then Olfa-scored a straight line where excess easily bent off. Resulting top skin measures 344mm from front front edge to nose of trailing edge - 1mm short of design intent.
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Trailing Edge Final Bend

Trailing Edge Final Bend

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Initial Brake Bend

Initial Brake Bend

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Trimming Top Edge

Trimming Top Edge

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