I had thought it would take about 2 months to cover my plane. Instead, I spent almost a whole month just learning how to get the first part covered to my satisfaction.
I tore the covering off the bottom of the stabilizer twice before I was happy with my work. I am sure my first two attempts would have been more than safe and fully functional, but I am striving for perfection... I am excited to finally figure out my method and make some real progress.
Comments:
* I ended up using 2 parts MEK to 1 part U-500 for under the fabric, and 3 parts MEK to 1 part U-500 for sizing and brushing through the fabric.
* I used a red scotch brite pad to rough up the powder coating, then apply anti-chafe tape and 2 coats of the thicker mixture and let dry. With the fabric cut to rough size, I wet down about 12 - 18 inches of the dried frame and apply the fabric. I rub the glue through as much as possible with my fingers, and then use a brush and the thinner mixture to coat the outside of the fabric and get out all of the bubbles I can. Then move to the next 12 - 18 inches.
* Once everything is dry I used my iron at 250 to tauten the fabric, and then I used the thin mixture to brush through the fabric on any areas that were missed. After letting it dry again I used a hobby iron to smooth out any bubbles.
* My kit came with the super flite U-500 glue. After using this stuff for a bit I would consider looking into the Stewarts system if I ever build another plane. The fumes from the U-500 are substantial and an even with a mask on they will still irritate my eyes.
* Randy Long at superflite is a super helpful guy to talk to. I have called him a couple of times, and he has been very eager to listen to my trouble and help me achieve success.
