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Steves S-20 Build Site.
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Date:  6-20-2015
Number of Hours:  12.00
Manual Reference:  
Brief Description:  Assemble Wings

A rare occurrence during the summer months - I had the entire weekend as shop time to make progress on the wing assemblies.

Comments:

* The manual recommends corrosion protection between the ribs and the rib clips. I set all the clips on a 2X4 and painted them with primer.

* I used a bolt and nut to chuck the spindle up in a drill press and used emery cloth to achieve a light press fit on the aileron bell crank spindle bearings. I used a dremel and a sanding drum to size the bell crank to the spindle.

* RANS sent an updated wing section for my build manual. The old manual indicates several ribs are to be modified according to images 5C-9 A thru E. the new manual only lists A thru B. The C thru D pages need to be completed (E is just drilling a hole for the stobe wires, which I left for later).

* The stringers are fragile until in place. I had to un-cleko about half the ribs to get the bottom stringer in place under the compression tubes. I also had to trim about 1/16" off each stringer opening to allow the rivet holes to line up with the rib tabs.

* The tip bow spreads the spars preventing the last few ribs from fitting well. Similar to others, I used a ratchet strap to pull the spars together. The tip rib looks unhappy (banana shaped) until the stringers are in place.
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Primed rib clips for corrosion protection.

Primed rib clips for corrosion protection.

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Sizing the spindles for a light press fit.

Sizing the spindles for a light press fit.

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One Done, One to go

One Done, One to go

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