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Steves S-20 Build Site.
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Date:  5-24-2015
Number of Hours:  6.00
Manual Reference:  
Brief Description:  Misc. Fuselage Tasks.

Completed several tasks to finish out the "pre-covering" list for the fuselage.

- Ran the trim wire through the side former.
- Installed the header tank mounts.
- Fit the floor boards and installed the nut plates.
- Installed the fuel pump nut plates.
- Fit and installed the upper aft baggage panels.
- Installed rudder cables and stage 7 pullies.
- Drilled the seat belt mounts to 5/16".

Comments:

* While installing the seat detents I found that having extended 1/8" and 1/4" drill bits were invaluable. I had read where others used an angle drill, but mine would not fit.

* My rivnut squeezer also would not fit, so I used the screw and nut technique described in the manual to install the seat stops.

* I made sure the side formers were as smooth as possible where the trim wire enters and exits, and I also applied some heat shrink on the wire in these areas to provide a little extra protection.

* When drilling the floorboard for the rudder pedal mounts, note that only the outer hole gets drilled. I would be easy to overlook this in the manual and drill both holes present in each of the frame tabs.
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Seat detents. (Thank god for pneumatic riveters!)

Seat detents. (Thank god for pneumatic riveters!)

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Floorboards.

Floorboards.

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Header tank mounts.

Header tank mounts.

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