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RV-7A Construction Log
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Date:  7-2-2008
Number of Hours:  2.00
Manual Reference:  
Brief Description:  Elevator - Debur and Dimple

I tried my brother, Ed's, technique of removing the blue stuff with a soldering iron. Worked okay, but I get a little scratch on the aluminum. I'll dull my soldering iron tip a little. But I do like some skin protection that the blue stuff adds. I used a straight edge to get straight cuts in the blue stuff but that took a long time. So then I tried it free hand and you can't tell the difference in photos below. Free hand is much faster. I use the C-frame for almost all my dimpling instead of the squeezer. I have a small diameter female die that lets me do the ribs and stiffeners without bending the flange or interfering with the flange radius.
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Straight Edge cutting of blue stuff

Straight Edge cutting of blue stuff

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Free Hand to cut blue stuff

Free Hand to cut blue stuff

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C-frame for dimpling everything

C-frame for dimpling everything

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