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Date:  1-12-2012
Number of Hours:  3.50
Manual Reference:  
Brief Description:  2: Drilled baggage wall for air pass thru

I sanded down the duct to fit and take off the rough parts of the resin. I dilled some pilot and mounting holes for the doubler that will hold the elbows used to direct the air. I match drilled this to the baggage wall and opened up the holes to accept the elbows. After test fitting the doubler I determined I need to stand the elbows out from the wall. I needed to find a way to hold them in position while the resin I plan to use sets up. What I came up with was to use rubber o-rings, one on each side of the doubler. I will remove the o-ring that faces the wall after the epoxy sets up, the other will be glued over. I thought of using this method with no epoxy that way the elbows could swivel but I am thinking the epoxy will be more secure and no o-ring to come loose, and more air tight.

After drilling a couple more mounting holes for the doubler I dimpled the holes in the wall and doubler. The doubler is now ready for epoxy but I ran out of steam and plan to do that tomorrow.
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Duct will get glued to the fiberglass base

Duct will get glued to the fiberglass base

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Doubler riveted on after elbows are glued inplace

Doubler riveted on after elbows are glued inplace

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