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Brent s RV-8 Project N784DE
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Date:  11-1-2008
Number of Hours:  1.20
Manual Reference:  8-37
Brief Description:  Battery box #1

Located the parts, not always an easy task and started work on the battery box assembly.
-Separated the F877 angles (they come as one piece and the bandsaw separates the twins.
-Cleoc'd the angles to the battery box base.
-Match drilled #30 holes that attach the base to the angles.
-Drilled out the #40 nutplate holes.
-Countersunk the nutplates on the back of the battery box.
-Countersunk the #10 screw holes (6) in the bottom of the box. I used the largest countersink I had which fit the 10/32 hole well but the results where not good - lots of chatter and the holes are less than perfect. It will fly.
-Dissassbled and deburred everything and prepped for primer.
Its dark or I would prime the parts now.
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Battery box cleco'd together and upside down in this picture.

Battery box cleco'd together and upside down in this picture.

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Matchdrilling the battery box base to the battery retainer angles.

Matchdrilling the battery box base to the battery retainer angles.

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