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Jims RV-8
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Date:  3-25-2023
Number of Hours:  4.20
Manual Reference:  
Brief Description:  Avionics fit test - with GTN 650 first fit

I was staring at the hole that the GTN650xi goes in and decided to switch gears. I went and grabbed the 650 and slid it into the slot up to the point where I knew it needed some notches filed in the panel sides and bottom. I marked those places and started filing and sanding the three areas. It took a few test/file/test iterations, and I was happy with the fit. Then I looked at all the other holes and wondered what they would look like, all filled in.

No need to wonder - let's have a look. Filling all the holes took longer than expected, but it also looked better than I dreamed it would. I am thrilled with the final look and feel of the panel! I noticed I should also run the scat tubing from the air inlet to the panel vent to ensure that it still fits - after moving some wires around, there are fewer contact points. The flap power wire still needed to run to its termination point, but it was too short. I originally had the flap relays behind the panel, but now the relays will be near the flap motor. So, I spliced some additional wire to the end of the original flap power feed as I didn't want to re-run it to the C/B bank—my first wire splice.

The last item for the day was to install the transponder tray (and transponder) to test fit those harnesses and antennas. DOH! First oops of the day. I forgot a cutout for the antennae. I will have to fix that tomorrow.
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The 650 is in, what about the other boxes...

The 650 is in, what about the other boxes...

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I like it!

I like it!

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One slight problem...

One slight problem...

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