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Date:  2-24-2010
Number of Hours:  4.00
Manual Reference:  P 35-02 to 35-06
Brief Description:  Prep parts for securing undercarriage

Another session of pulling nuts, bolts and washers from the "stores".

I test fitted the bolts into the brackets used to hold the gear legs to the fuselage. Some of the holes needed reaming out to remove paint etc. I spun a drill bit by hand to minimise the material removed.

Picture 1 shows the inner and outer brackets for left and right gear legs. You can also see the brake line attachments that I attached to the brackets on the right of the picture.

Picture 2 shows the Nose Fork. This required some countersunk holes and a couple of further holes needed to be tapped for screws. Nothing particularly difficult here. Must be getting confident - I hesitate to say competent ;-)

I also final-drilled out to 3/8 inch the holes in the firewall and engine mounts for the Engine Mount Standoff (Section 35-02 Step 1-2).This was tough going, through the steel. In fact my drill bit shattered as it broke through the rear of the hole. I had to use a unibit to enlarge the second hole. This was difficult to keep centred in the hole. When I was done, the bolts fitted without any "adjustment", so the holes must have been spot on. More torqueing to be done...
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Gear leg attach brackets

Gear leg attach brackets

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Nose Fork

Nose Fork

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