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Date:  10-13-2009
Number of Hours:  4.00
Manual Reference:  P 23-03 and 23-04
Brief Description:  Trial fit fuselage superstructure

Picture 1 shows the longerons match drilled to the Canopy Decks which formed the templates for the bend. There's a final 4 degree bend inboard at the tail end, with a tapered piece trimmed off for weight saving. I wasn't going to bother but did so in the end. Same method, hefty blows with a rubber mallet.

I had previously prepared all of the bits and pieces that make up the vertical supports, and the arm rests etc. So I clecoed everything together - Picture 2. I was well pleased with the result. The only problem with the longerons was both of them drooped at the aft end, where I had bent them inboard.

Having made good progress with the clecoes I was on a roll, so decided to rivet the forward fuselage assembly to the rest of the fuselage - Picture 3. Surprisingly this went rather well, and I had no real difficulty inserting the rivets.
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Longerons ready for trial fit

Longerons ready for trial fit

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Superstructure clecoed

Superstructure clecoed

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Forward fuselage joined to rest

Forward fuselage joined to rest

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