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Aircraft Projects
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Date:  2-14-2007
Number of Hours:  3.00
Manual Reference:  
Brief Description:  Horizontal Stabilizer - 03 - Front HS Spar

- Clecoed Front Spars (Left and Right) together with reinforcement angles (HS-710 & HS-714).
- Drilled all required holes to #30.
- Marked parts and removed reinforcement angles to put a radius on them.
- Put approximately a 1/4 radius on the upper reinforcement angle (HS-710). The plans have this raduis at 3/4 scale so I couldn't just transfer it to the part so I guessed. I used a dime to get the basic shape on the smaller part and a nickel on the larger one. I used the 6" grinding wheel to remove most of the material then switched to a vixen file to get to the line and then smoothed it out with a finer file and then removed most of the deep filing grooves with the 6" Scotchbrite wheel. Used the Dremel with a polish wheel to get to close to a final finish and then used the Scotchbrite hand pads to finish it up. Quite an ordeal...
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Front Spar Reinforcement Angles.

Front Spar Reinforcement Angles.

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Front HS Spar reinforcement angles radiused and bent.

Front HS Spar reinforcement angles radiused and bent.

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