Brief Description: BELLCRANK TO AILERON PUSHROD FABRICATION and PILOT
5/30/2009 … Section 23-3 Steps 1 to 3. Step 1, BELLCRANK TO AILERON PUSHROD FABRICATION, I fabricated two Bellcrank to Aileron PushRods W-1018A by cutting two pieces of ST4130-035 X ½ inch to a length of 21 and 11/ 32 inches. Step 2, PILOT-DRILL BELLCRANK TO AILERON PUSHROD, I drilled four holes of #40 size 90 degrees opposite, two holes 7/32 inches from the end of the Bellcrank to Aileron PushRods and two 13/32 inches from the same end of Bellcrank to Aileron PushRods. This is accomplished at all four ends of the Bellcrank to Aileron PushRods. Step 3, THREADED ROD END INSTALLATION, I inserted the Threaded Rod End, AN490-HT8P in to each end of the Bellcrank to Aileron PushRods W-1018A. The using a #30 drill bit match drilled the previously created #40 pilot holes until I have all four ends completed. Removed the Threaded Rod End, AN490-HT8P and then de-bured all the necessary holes and then primed the assembly both outside and the Inside of the Rods. Time about 3 hours for both Rods.
